Sunby machinery is a leading poultry processing equipment provider

International poultry processing systems supplier since 1991

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Deboner

Meat Deboning Equipment

Sunby’s deboner is designed specifically to debone meats from raw poultry, such as chickens, turkeys, ducks, geese, rabbits, or beef shanks, lamb trimmings, and fish fillets.

Bone-in raw materials to be minced are pushed inside for processing using the screw extrusion. The firmness difference between the meat and bones that results from this, causes the soft meat to extrude through the screen. Crushed bones that are difficult to extrude through the screen are discharged through the bottom. Sunby’s meat-bone separator features an exceptionally high efficiency, depending on your raw materials.

Minced meat processed using a deboner can be further processed into structured meat, deboned products, desinewed products, ground products, whole muscle products, and more. Crushed bones can be processed into bone meal or pet feed through a bone extraction process, and deboning machines are great for increasing additional value of raw materials with bones, which maximizes economic value.

Sunby offers 5 different deboners, ranging from 300 to 4,000 kg/h, ensuring we can match your needs for raw materials and product inquiry.

Deboner Parts

2. In-feed Hopper
  Designed according to food machinery and equipment requirements, there is no dead corners. It is easy to disinfect, and easy to wash using a high pressure water gun.
2. Feed screw
  A wear resistant layer is added to extend the deboner’s service life. Reverse the feed screw for removal from the deboner, allowing for an easy wash, and minced meat can be easily cleaned, even when stuck inside the feed screw.
2. Control panel
  Easy operation, waterproof button available.
2. Conical separation filter with slots
  Designed as a cone with more than 5 times longevity compared to a straight filter.

Stainless steel main body:
Designed with food hygienic grade 304 stainless steel to prevent pollution on raw materials and ensure food safety.
Connecting clip:
Designed with a connecting clip to ensure a fast installation that requires no screws. This saves time for installation and uninstallation.
Fine separation slotted screen:
Minced meat separated by the fine separation slotted screen contains less crushed bones, allowing for the lowest damage to the meat texture and produces minced meat that features fiber bundles. The screen can be customized according to raw materials.
Two-speed motor:
Deboners produced by Sunby can be equipped with two different speed motors- a low speed for fresh meat separation, and a high speed for frozen raw material separation with a temperature range of -8℃ to -2℃.
Filter cartridge holder:
Integral forging with high intensity and durability.
High pressure chamber:
Forged using an alloy, it undergoes a heat treatment with a high intensity, durability and stability.
Configuration resources:
In addition to Sunby’s fittings, other configurations are produced by internationally known companies, including NSK roller bearings from Japan, Siemens Motor, Schneider electric cabinets, and SEW gear reducers from Germany in order to enhance overall performance and durability.

Characteristic

Sunby’s deboner features a high production efficiency and thorough processing when compared to manual meat/bone separation. At low temperatures, deboners prevent bacteria reproduction and food oxidation, and therefore have little to no influence on food taste and expiration dates.

Case Studies of Deboning Equipment

Poultry Deboning Equipment Deboning chicken is a time-consuming process and large meat processing plants deal with significant amounts of meat. Even if a plant employs a large number of workers to debone poultry manually, it will still be costlier and more time-consuming than utilizing deboning machines. Additionally, manual deboning has a negative effect on the freshness and quality of the meat. To solve these problems, Sunby deboners provide excellent efficiency and output.

Red Meat Deboning Machine When processing beef or sheep, there will be some minor amounts of crushed bone in the minced meat, which cannot be directly processed further. These crushed bones make the process much more difficult and if you are to manually remove the bits that can pose a sanitary issue and throwing away the affected meat can be costly and wasteful. If the bone-in meat can be processed more effectively using a mechanical solution, your operation will be much more economically feasible.